|
|
Simulation and Optimization of Fan System for Road Sweeper |
ZHANG Hong-jun1,2, WANG Xue-fei2, LIU Ke-ke2 |
1. School of Mechatronic Engineering, Lingnan Normal Universtity, Zhanjiang Guangdong 524048, China;
2. College of Mechanical and Electrical Engineering, Qiqihar University, Qiqihar Heilongjiang 161006, China |
|
|
Abstract A QC/T51-2006 standard country five-series road-sweeping vehicle is used as research object to improve the mechanization and work efficiency of a road sweeper and reduce the degree of environmental pollution. This study examines the flow of the fluid in an air duct of the sweeper during the working process and identifies the limitations of the original fan structure design. The sweeping air duct and structure are of optimized design. In accordance with considerable analyses and research, fluid simulation of the original air duct was conducted using the finite element analysis software NX Nastran. A turbulence model is used to simulate the gas field inside the duct, ignoring the influence of temperature on the gas and wind pressure loss caused by a high-speed rotation of the fan. The entire duct was divided into two parts, namely, entrance and exhausted air ducts. In the model transfer process, the original assembly hole and welding plate were removed, and the unnecessary fillet and protruding structure were optimized. This approach was conducted to obtain the accurate value of wind speed in the suction port and outlet, which was compared with the starting velocity of dust particles and suspension speed. The flow field and streamline, velocity vector, and static pressure distribution of the original sweeper were obtained. Results show that through the data simulation analysis, the original sweater fan duct structure was optimized and its design was enhanced. This result increases the air duct speed by 50%. The fan power is reduced by 20 kW, thereby enhancing its efficiency. The energy saving is approximately 36.6%. The results provide data support and theoretical basis for the optimal design of the duct and structure. Furthermore, the results present theoretical and methodological support for the development of a new road sweeper.
|
Received: 17 November 2017
|
Fund:Supported by the Heilongjiang Provincial Department of Transportation Science and Technology Project (No. 2012013), Qiqihar Science and Technology Project (No.GYGG-201303), Heilongjiang Provincial Department of Education Basic Research Business (Qiqihar University Youth Academic Backbone Project (No.135109307), Qiqihar University Education Science Research Project (No.2016073) |
Corresponding Authors:
ZHANG Hong-jun
E-mail: zhj118@yeah.net
|
|
|
|
[1] DONG Bin, REN Cui-ping, WU Qun-qi. Research on the Relationship between Highway Transportation and Dynamic Development of National Economy Based on Efficiency[J]. Journal of Highway and Transportation Research and Development,2017,34(10):153-157.(in Chinese)
[2] HUANG Xing-hua, SUN Hui. Research Progress on Key Components of Road Sweeping Vehicle[J]. Journal of Shanghai Dian Ji University, 2016,19(1):1-6. (in Chinese)
[3] FAN Jin-xi, CHEN Dian-ling. Technical Analysis of Domestic Road Cleaning Vehicle[J].Machinery manufacturing, 2013, 51(8):46-49. (in Chinese)
[4] HAYDEN K S, PARK K,CURTI S. Effect of Particle Characteristics on Particle Pickup Velocity[J]. Power Technology, 2003, 131(1):7-14.
[5] KALMAN H, SATRAN A. Pickup(Critical) Speed of Particles[J]. Power Technology, 2005, 160(2):103-113.
[6] LUO Li-yan, CHEN Jing-jie, LI Yuan,et al. Discussion on Driving Type of the Sweeper[J]. Construction Machinery Technology and Management, 2010,(8):105-107.(in Chinese)
[7] CHEN Hong-yue, MAO Jun, ZHANG Yu. Visualizing Simulation of Flow Field in the Large Displacement Gear Pump Based on Two-module Gears[J]. Chinese Journal of Engineering Design, 2012(3):192-195.(in Chinese)
[8] WU Xin-fang, HE Zi-yi. Overall Design Analysis of Large Multi-functional Road Sweepe[J]. Special Purpose Vehicle, 2014(6):87-89.(in Chinese).
[9] ZHONG Yin. Urban Scavengers:Road Sweeping Car Equipped with Allison Transmission Ensures Marbella Streets Clean[J]. Transpo World, 2013,(10):96.(in Chinese)
[10] LI Jun, WANG Xian-lin. Reliability and Availability Analysis of Pumping System Using Modeling Based on Decomposition Approach[J]. Chinese Journal of Engineering Design, 2015(1):18-25.(in Chinese)
[11] WANG Wei-zhen. Elimination of Failure of Hydraulic System of Road Cleaning Vehicle[J]. Modern Economic Information, 2009,(8):207.(in Chinese)
[12] CHEN Shu-xun. Load Expression and Structural Optimization of Compressed Rubbish Vehicle[J].Chinese Journal of Mechanical Engineering, 2008,44(3):213-219.(in Chinese)
[13] MAO Rui-cheng, LIN Kang, CHEN Hua. Concept Design, Investigation and Practice of Road Sweeper[J]. Industrial Design, 2016,(1):82-84. (in Chinese)
[14] BIAN Shi-chuan,WANG Kao-ying,LÜ Jian-ying. Analysis on Economical Operation Technology of Optimizing Application Condition of Fan and System[J].Environmental Protection and Circular Economy,2012,(5):54-57. (in Chinese)
[15] ZHANG Chen-guang. Research on Matching Performance of Swept Truck Working Device[D]. Xi'an:Chang'an University, 2010. (in Chinese)
[16] QIN Chao. The Road Sweeper Profiles and Design of Removal and Transportation Devices[J]. Automobile Parts,2015,(5):56-66. (in Chinese)
[17] ZHANG Wei. Research on Control of Cleaning Mechanism of Sweeper[D].Chongqing:Chongqing University,2001. (in Chinese)
[18] SU Yi-feng,YAN Shi-rong. Research of the Effects of Sweeper's Working Parameters to the Working Efficiency[J]. Journal of Mechanical & Electrical Engineering, 2016, 33(2):160-164. (in Chinese)
[19] YU Zhi-wei, XU Xiao-lei, GUO Jiangui, et al. Fracture analysis of impeller blade of a locomotive draught-fan[J].Engineering-FailureAnalysis.2013,(27):16-29.
[20] ANDERSON R S,HAFF P K. Wind Modification and Bed Response during Saltation of Sand in Air. Acta Mechanica. 1991, supp1.1:21-51.
[21] LI Yang, CHU Chun-chao, CHEN Jian-ying. Study on Evaluation Index System and Application of Energy Saving and Emission Reduction in Highway Traffic[J]. Journal of Highway and Transportation Research and Development, 2013,30(1):141-145. (in Chinese) |
[1] |
HU Ya-hui, DONG Hao, ZHANG Jun-an. Calculation and Optimization of the Optimal Region Value of Integral Trapezoidal Steering[J]. Journal of Highway and Transportation Research and Development, 2019, 13(2): 103-110. |
[2] |
TANG Zi-qiang, GONG Xian-wu, PAN Yong, TANG Chao, WANG Wei-lin. Collaborative Vehicle Longitudinal Safety Distance Model Based on Driving State Estimation[J]. Journal of Highway and Transportation Research and Development, 2017, 11(2): 103-110. |
[3] |
LI Wen-liang, ZHOU Wei, ZHANG Lu, CAO Chen. A Method for Constructing Target Load Spectra of Customers with Consideration of the Distributions of Road Roughness and Velocity[J]. Journal of Highway and Transportation Research and Development, 2017, 11(2): 52-55. |
[4] |
ZHANG Lu, WANG Yun-peng, REN Chun-xiao, LIU Ting-jie. Analysis of Time-dependent Reliability and Sensitivity of Vehicle Components[J]. Journal of Highway and Transportation Research and Development, 2016, 10(1): 104-110. |
[5] |
WANG Shu-ju, PAN Yi-shan, ZHANG Guo-sheng, CUI Hai-tao. Analysis of the Rollover Crash Worthiness of the Bus Body structure Based on ECE R66 Regulation[J]. Journal of Highway and Transportation Research and Development, 2015, 9(4): 97-101. |
[6] |
GAO Jin, NIU Zi-ru, YANG Xiu-jian, ZHANG Kun. Correlative Analysis of Hydraulic Bushing of Suspension Control Arm and Full Vehicle Ride Comfort[J]. Journal of Highway and Transportation Research and Development, 2015, 9(4): 102-110. |
|
|
|
|